Zygalski's device comprised a set of 26 perforated sheets for each of the, initially, six possible sequences for inserting the three rotors into the Enigma machine's scrambler. Each sheet related to the starting position of the left rotor. The 26 × 26 matrix represented the 676 possible starting positions of the middle and right rotors and was duplicated horizontally and vertically: a–z, a–y. The sheets were punched with holes in the positions that would allow a "female" to occur. Polish mathematician–cryptologist Marian Rejewski writes about how the perforated-sheets device was operated: Like Rejewski's "card-catalog" method, developed using his "cyclometer," the Zygalski-sheet procedure was independent of the number of plugboard plug connections in the Enigma machine.
Manufacture
The Cipher Bureau's manual manufacture of the sheets, which for security reasons was done by the mathematician-cryptologists themselves, using razor blades, was very time-consuming. By 15 December 1938 only a third of the job had been finished. On that date, the Germans introduced rotors IV and V, thus increasing the labor of making the sheets tenfold, since ten times as many sheets were now needed.
On 25 July 1939, five weeks before the outbreak of World War II, the Polish General Staff's Cipher Bureau disclosed to their French and British allies, at Warsaw, their cryptologic achievements in breaking Enigma ciphers. Part of the disclosures involved Zygalski's "perforated-sheet" method. The British, at Bletchley Park, near London, England, undertook the production of two complete sets of perforated sheets. The work was done, with the aid of perforators, by a section headed by John R.F. Jeffreys. The sheets were known at Bletchley as Netz, though they were later remembered by Gordon Welchman as "Jeffreys sheets"; the latter term, however, referred to another catalog produced by Jeffreys' section. The first set was completed in late December 1939. On 28 December part of the second set was delivered to the Polish cryptologists, who had by then escaped from German-overrun Poland to PC Bruno outside Paris, France. The remaining sheets were completed on 7 January 1940, and were couriered by Alan Turing to France shortly thereafter. "With their help," writes Rejewski, "we continued solving Enigma daily keys." The sheets were used by the Poles to make the first wartime decryption of an Enigma message, on 17 January 1940. In May 1940, the Germans once again completely changed the procedure for enciphering message keys. As a result, Zygalski's sheets were of no use, though the Herivel tip could still be used.
