Strut channel, often referred to colloquially by one of several manufacturer trade names, is a standardized formed structural system used in the construction and electrical industries for light structural support, often for supporting wiring, plumbing, or mechanical components such as air conditioning or ventilation systems. A strut is usually formed from a metal sheet, folded over into an open channel shape with inwards-curving lips to provide additional stiffness and as a location to mount interconnecting components. Increasingly, struts are being constructed from fiberglass, a highly corrosion-resistant material that's known for its lightweight strength and rigidity. Struts usually have holes of some sort in the base, to facilitate interconnection or fastening strut to underlying building structures. The main advantage of strut channels in construction is that there are many options available for rapidly and easily connecting lengths together and other items to the strut channel, using various specialized strut-specific fasteners and bolts. They can be assembled very rapidly with minimal tools and only moderately trained labor, which reduces costs significantly in many applications. A strut channel installation also can often be modified or added-to relatively easily if needed. The only alternative to strut channels for most applications is custom fabrication using steelbar stock and other commodity components, requiring welding or extensive drilling and bolting, which has none of the above advantages. In US units, the basic typical strut channel forms a box 1 5/8 inch by 1 5/8 inch. In metric units, this is a 41 mm by 41 mm unit. There are several additional sizes and combined shapes manufactured.
Shapes
Basic strut channel comes in the open box section, 1 5/8 by 1 5/8 inch square cross section. A half height cross section version is also available, used mostly where mounted directly to a wall as it has significantly less stiffness and ability to carry loads across an open space or brace. A deep channel 2 7/16 inches tall and 1 5/8 inch wide is also manufactured. The material used to form the channel is typically 12 gauge or 14 gauge thick sheet metal. Several variations are available with different hole patterns for mounting to walls and supports. Solid channel has no holes predrilled, and must either be drilled on site or mounted in another fashion. Punched channel has round holes, large enough for 5/8 inch threaded steel rod or bolts, punched in the top of the channel at regular 1 7/8 inch centers. Half-slot channel has short, rounded end rectangular slots punched out on 2 inch centers. Slot channel has longer slots on 4 inch centers. In addition, shapes are manufactured with two lengths of channel welded together back to back, or three or four welded together in various patterns, to form stronger structural elements.
Materials
Strut is normally made of sheet steel, with a zinc coating, paint, epoxy, powder coat, or other finish. Strut channel is also manufactured from stainless steel for use where rusting might become a problem, from aluminium alloy when weight is an issue or from fiberglass for very corrosive environments.
Interconnection
The inwards-facing lips on the open side of strut channel are routinely used to mount special nuts, braces, connecting angles, and other types of interconnection mechanism or device to join lengths of strut channel together or connect pipes, wire, other structures, threaded rod, bolts, or walls into the strut channel structural system.
Usage
Strut channel is used to mount, brace, support, and connect lightweight structural loads in building construction. These include pipes, electrical and data wire, mechanical systems such as ventilation, air conditioning, and other mechanical systems. Objects can be attached to the strut channel with a bolt, threaded into a channel nut, that may have a spring to ease installation. Circular objects such as pipes or cables may be attached with straps that have a shaped end to be retained by the channel. Strut channel is also used for other applications that require a strong framework, such as workbenches, shelving systems, equipment racks, etc. Specially made sockets are available to tighten nuts, bolts, etc. inside the channel, as normal sockets are unable to fit through the opening.
