To achieve the best results and minimize the risk of botulism, only fresh blemish-free peppers should be used and vinegar with acidity of at least 5%; reducing the acidic taste can be achieved by adding sugar. While larger peppers are sliced up to be pickled, smaller peppers are often placed into the pickling solution whole; however, they still require slits so that the vinegar can penetrate the pepper. To avoid botulism it is recommended that pickled pepper products be processed in boiling water if they are to be stored at room temperature; improperly processed peppers led to the largest outbreak of botulism in U.S. history. As with pickled cucumbers, there are multiple ways of pickling peppers. The most common is as above, pickling in an acidic brine and canned; next is quick-pickled or refrigerator pickling, which skips the canning step and requires the peppers to be stored in the refrigerator as mentioned above. For lacto-fermented pickled peppers, vinegar is omitted from the salty brine; instead, Lactobacilli convert the sugars of the peppers into lactic acid. Such fermented pickled peppers are often used to make hot sauce. At less than 3% acid, fermented pickled peppers are highly perishable if not canned. Sweet pickling with sugar and acid yields "candied" peppers, as for the jalapeños known as "cowboy candy". Pickled peppers are often made into relishes. In Mexico most peppers sold are pickled.
Pepper mash
The industrially important hot pepper mash, used in creation of condiments such as salsas, processed meats, hot sauces, dips, marinades, and table sauces, is made of pickled peppers and may be stored for up to three years for aging purposes to produce sharper flavors before further processing. Its Harmonized System Code is 0904.2073. In the Caribbean the majority of hot peppers produced are processed into a pickled mash prior to further processing. Tabasco sauce is created by creating a pepper mash with the salt and the peppers, which then undergoes lacto-fermentation for up to 3 years before additional vinegar is added and after mixing; the pulp and skins are strained out. GraceKennedy produced of hot pickled pepper mash in Jamaica in 2014 up from in 2013 from local Jamaica farmers, in 2012 most production in Jamaica by GraceKennedy of hot pickled pepper mash for use in hot sauces was imported from Costa Rica. This was part of a joint effort by the Jamaican ministry of agriculture and GraceKennedy to increase mash production in Jamaica with a new facility, and decrease dependence on imported peppers through a series of 16 pepper nurseries. Texas Pete's hot pepper mash is pickled for two years from Cayenne peppers, while Frank's RedHot is aged for 7–12 months. For Huy FongSriracha sauce garlic and sugar are added prior to the fermentation process of the mash. The Aztec Peoples of Mesoamerica were making pickled pepper hot sauces prior to the Spanish conquest.