The Garfield Smelter Stack was completed in 1974, replacing several earlier smokestacks, the tallest of which was high. The extra height was needed to meet the requirements of the Clean Air Act of 1970, to disperse waste gases according to new standards. In response to new emissions limits and anticipated future state and federal standards, Outokumpu and Kennecott had conducted flash converting pilot tests from 1985 at Outokumpu's research facility in Finland. With the introduction of strict new environmental regulations in the state of Utah, the smelter's maximum permissible sulphur emission was decreased to per year from the earlier. In 1995 a new, cleaner flash smelting furnace was commissioned. By 2004, the annual average SO2 emissions from the stack were 161.5 lb/h, below the permitted average annual level of 211 lb/h . The off-gases from the flash smelting furnace contain 35-40% sulfur dioxide. They are cooled and cleaned in a waste-heat boiler, electrostatic precipitator and scrubbing system before being sent to the sulfuric acid plant. The acid plant produces either 94% or 98% sulfuric acid with tail gas containing typically 50-70 ppm sulfur dioxide, resulting in a measured sulfur fixation of greater than 99.9%. In 2006 the company produced and sold approximately of sulfuric acid, made from the formerly released gas. The acid recovery plant is designed to also recover waste heat from the process to produce electrical power. Approximately 24 MW of electrical power is generated, representing 70% of the smelter’s electrical requirements.
Design and construction
The stack is in diameter at the bottom with walls, and rises directly from the ground. At the top it is in diameter and thick. A large fiberglass duct passes up the stack and carries gases to the top. of concrete and of steel were used in its construction. Construction commenced on August 26, 1974 and finished on November 17, an 84-day concrete pour. It cost $16.3 million at the time to build, the equivalent of $78.7 million in 2015 dollars. The top can be accessed by a Swedish-built elevator that crawls up a gear track on the inside surface. It takes 20 minutes to ascend the stack, although workers only need to travel up to the 300-foot level each day, to service the air-sampling station. The Garfield Smelter Stack is the tallest free-standing structure west of the Mississippi River, the fourth tallest smokestack in the world and the forty-third tallest free-standing structure on earth. It is the only operating smelter chimney left in Utah.
